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Activity-Based Costing (ABC), Essay Example

Pages: 2

Words: 594

Essay

Calculation of the manufacturing overhead rate based on labor hours and machine hours (two separate computations).

Manufacturing overhead rate based on labor hours

Total number of labor hours = 5+25 = 30

Number of hours on Millennium Surf Kit = 5

Manufacturing overhead rate to allocating manufacturing costs to Millennium Surf Kits = 5/30

= 1/6

Number of hours on Professional board = 25

Manufacturing overhead rate to allocating manufacturing costs to professional board = 25/30

= 5/6

Manufacturing overhead rate based on machine hours

Total number of machine hours = 7,500+4,000 = 11,500

Number of hours on Millennium Surf Kit = 7,500

Manufacturing overhead rate to allocating manufacturing costs to Millennium Surf Kits = 7,500/11,500

Number of hours on Professional board = 4,000

Manufacturing overhead rate to allocating manufacturing costs to professional board = 4,000/11,500

To determine the cost to manufacturing one unit of each model using two different traditional approaches; direct labor hours and machine hours.

Using direct labor hours

Millenuim Surf Kit Professional Board
Direct labor cost per unit $85 $85
Direct material cost per unit $212 $265
Total direct cost $297 $350
Manufacturing overhead rate  1/6  5/6
Per unit manufacturing overhead $24 $353
Total cost per unit $321 $703

Using direct machine hours

Millennium Surf Kit Professional Board
Direct labor cost per unit $85 $85
Direct material cost per unit $212 $265
Total direct cost $297 $350
Manufacturing overhead rate  2/3  1/3
Per unit manufacturing overhead $92 $147
Total cost per unit $389 $497

To determine the cost to manufacturing one unit of each model using the activity-based costing data presented above.

Allocation of manufacturing overheads based on activity based costing and the provided information.

Cost Pool Cost Driver Millenium Surf Kit Professional Board
Description   Level of Activity Cost allocated per unit Level of Activity Cost allocated per unit
Equipment Machine hours 7500 $39 4000 $63
Material Orders Number of orders 150 $5 475 $50
Machine Setups Number of setups 70 $5 216 $46
Quality Control Direct labor hours 5 $6 25 $97
Total   $56   $256

Cost to manufacturing a unit of each model

Millennium Surf Kit Professional Board
Direct labor cost per unit $85 $85
Direct material cost per unit $212 $265
Total direct cost $297 $350
Manufacturing overhead $56 $256
Total cost per unit $353 $606

Is the millenium surf kit as profitable as the company may think it is based on its present system?

Comparison of the operating profit per unit using the three methods above

Millennium Surf Kit Professional Board
Labor cost Machine cost ABC method Labor cost Machine cost ABC method
Selling price per unit $980 $980 $980 $650 $650 $650
Total cost per unit $321 $389 $353 $703 $497 $606
Operating profit / (loss) per unit $659 $591 $627 ($53) $153 $44

As the calculation above shows the millennium surf kit is a profitable product. Its profitability using the Activity Based Costing does not vary much with that arrived at by using the traditional methods.

What should Millennium Manufacturing Company do to improve its profitability?

To improve on its profitability, the Millennium Manufacturing Company should produce and sell more of the Millennium Surf Kit since the product is more profitable. This company should look for more markets for this product.

If the demand of the professional board is price inelastic, the company can improve its profitability by increasing the selling price of this product.

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