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Activity-Based Costing (ABC), Essay Example
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Calculation of the manufacturing overhead rate based on labor hours and machine hours (two separate computations).
Manufacturing overhead rate based on labor hours
Total number of labor hours = 5+25 = 30
Number of hours on Millennium Surf Kit = 5
Manufacturing overhead rate to allocating manufacturing costs to Millennium Surf Kits = 5/30
= 1/6
Number of hours on Professional board = 25
Manufacturing overhead rate to allocating manufacturing costs to professional board = 25/30
= 5/6
Manufacturing overhead rate based on machine hours
Total number of machine hours = 7,500+4,000 = 11,500
Number of hours on Millennium Surf Kit = 7,500
Manufacturing overhead rate to allocating manufacturing costs to Millennium Surf Kits = 7,500/11,500
Number of hours on Professional board = 4,000
Manufacturing overhead rate to allocating manufacturing costs to professional board = 4,000/11,500
To determine the cost to manufacturing one unit of each model using two different traditional approaches; direct labor hours and machine hours.
Using direct labor hours
Millenuim Surf Kit | Professional Board | |
Direct labor cost per unit | $85 | $85 |
Direct material cost per unit | $212 | $265 |
Total direct cost | $297 | $350 |
Manufacturing overhead rate | 1/6 | 5/6 |
Per unit manufacturing overhead | $24 | $353 |
Total cost per unit | $321 | $703 |
Using direct machine hours
Millennium Surf Kit | Professional Board | |
Direct labor cost per unit | $85 | $85 |
Direct material cost per unit | $212 | $265 |
Total direct cost | $297 | $350 |
Manufacturing overhead rate | 2/3 | 1/3 |
Per unit manufacturing overhead | $92 | $147 |
Total cost per unit | $389 | $497 |
To determine the cost to manufacturing one unit of each model using the activity-based costing data presented above.
Allocation of manufacturing overheads based on activity based costing and the provided information.
Cost Pool | Cost Driver | Millenium Surf Kit | Professional Board | ||
Description | Level of Activity | Cost allocated per unit | Level of Activity | Cost allocated per unit | |
Equipment | Machine hours | 7500 | $39 | 4000 | $63 |
Material Orders | Number of orders | 150 | $5 | 475 | $50 |
Machine Setups | Number of setups | 70 | $5 | 216 | $46 |
Quality Control | Direct labor hours | 5 | $6 | 25 | $97 |
Total | $56 | $256 |
Cost to manufacturing a unit of each model
Millennium Surf Kit | Professional Board | |
Direct labor cost per unit | $85 | $85 |
Direct material cost per unit | $212 | $265 |
Total direct cost | $297 | $350 |
Manufacturing overhead | $56 | $256 |
Total cost per unit | $353 | $606 |
Is the millenium surf kit as profitable as the company may think it is based on its present system?
Comparison of the operating profit per unit using the three methods above
Millennium Surf Kit | Professional Board | |||||
Labor cost | Machine cost | ABC method | Labor cost | Machine cost | ABC method | |
Selling price per unit | $980 | $980 | $980 | $650 | $650 | $650 |
Total cost per unit | $321 | $389 | $353 | $703 | $497 | $606 |
Operating profit / (loss) per unit | $659 | $591 | $627 | ($53) | $153 | $44 |
As the calculation above shows the millennium surf kit is a profitable product. Its profitability using the Activity Based Costing does not vary much with that arrived at by using the traditional methods.
What should Millennium Manufacturing Company do to improve its profitability?
To improve on its profitability, the Millennium Manufacturing Company should produce and sell more of the Millennium Surf Kit since the product is more profitable. This company should look for more markets for this product.
If the demand of the professional board is price inelastic, the company can improve its profitability by increasing the selling price of this product.
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